The Dana 80 has a larger ring gear than the Dana 60, making it stronger and more capable of handling greater torque loads.

Dana 80 Vs Dana 60

When it comes to pick-ups, drivers have to choose between two heavy duty axle options, the Dana 80 and the Dana 60. Both axels offer superior strength and durability at every turn, but there are differences that can help drivers pick the best one. Let’s take an overview of these differences and consider their perplexity and burstiness.

The Dana 80 is a 10-bolt full-floating axle that offers superior strength because of its larger diameter and heftier internals. This axle is designed for hauling heavy loads but still has the ability to move with precision around tight corners without losing power or traction.

By contrast, the Dana 60 is an 8-bolt semi-floating axle with smaller diameter parts which are great for moderate amounts of hauling and general driving conditions. It has been used as a standard option for many pick-ups since it first came about in 1960s, so it offers proven reliability for years on end.

The complexity of the Dana 80 makes it the better choice for very heavy loading or when going off road due to its improved torque capabilities; whereas, the Dana 60 may be just enough to provide steady movement with less complication in agreement with lighter cargo weights or smoother driving surfaces. To sum up, while they both differ in size as well as capacities, they both offer dependable torque performance. Ultimately, you have to make your own informed decision based on your driving needs and type of pick-up application.

Dana 80 Differential

The Dana 80 differential is a heavy-duty differential that is designed for off-road use. It features axle shafts, which are necessary for connecting the drive shaft to the wheels, as well as various gear ratios that can be chosen to meet the performance needs of the vehicle. The axle shafts are designed to handle higher torque levels than those found in Dana 60 differentials, making them a great choice for vehicles that will be used in difficult off-road conditions.

Dana 80 Strengths

The Dana 80 differential has several advantages over its competitor, the Dana 60 differential. Firstly, it is constructed with heavy-duty materials and components, which makes it more durable and reliable than many other differentials on the market. Additionally, servicing this differential is much easier than other models due to its design; it does not require any special tools or expertise to maintain or repair it.

Dana 60 Differential

The Dana 60 differential is a simpler design than the Dana 80 and features axle shafts of similar strength as well as various gear ratios that can be chosen depending on performance needs. This differential is typically used in vehicles that are meant for more basic road use and mild off-roading.

Dana 60 Strengths

One of the main advantages of this model of differential is its low maintenance requirements; it does not require any special tools or expertise to maintain or repair it. Additionally, its simple construction design makes it easier to install and service than some of its competitors on the market.

Dana 80 Vs. Dana 60 Cost Comparison

When comparing the cost of a Dana 80 versus a Dana 60 differential, there are two main factors to consider: initial price and long-term cost. The initial price of a Dana 80 will be higher due to its heavy duty construction and features; however, this additional cost may be offset by lower long term costs due to lower maintenance requirements and greater durability over time compared to other differentials on the market.

Dana 80 Vs Dana 60

Pros and Cons of Each Differential

The Dana 80 and the Dana 60 are both popular axle assemblies used in a variety of vehicles. Both offer excellent strength and durability, but there are some differences between them that should be considered before making a purchase.

Dana 80 Pros

The Dana 80 is a heavy-duty differential that is well-suited for larger vehicles, such as pickup trucks and SUVs. It has a higher torque capacity than the Dana 60 and is designed to handle heavier loads. It also has a higher ground clearance than the Dana 60, which makes it more suitable for off-road use.

Dana 80 Cons

The downside to the Dana 80 is its weight. It is much heavier than the Dana 60, which can put extra strain on the vehicle’s suspension system. Additionally, it can be difficult to find replacement parts for this differential, as it is not as widely used as the Dana 60.

Dana 60 Pros

The Dana 60 is a lighter-duty differential than the Dana 80 and is often found in smaller vehicles such as cars and sport utility vehicles (SUVs). It has a lower torque capacity than the Dana 80, but it also has better fuel economy due to its lighter weight. Additionally, replacement parts for this differential are much easier to find since it is more common in vehicles today.

Dana 60 Cons

The downside to the Dana 60 is its lower ground clearance when compared to the Dana 80. This can be an issue for off-road driving, where higher ground clearance may be needed in order to clear obstacles easily. Additionally, its lower torque capacity can limit its ability to handle heavy loads or tough terrain conditions.

Upgrading to a Stronger Differential

Upgrading from one differential type to another can provide increased strength and performance for certain applications. When considering an upgrade from either of these axles assemblies, there are both advantages and disadvantages that should be taken into account before making a decision.

Advantages of Upgrading to a Stronger Differential

One advantage of upgrading from either of these differentials is increased strength and durability due to higher torque capacity and thicker axle shafts with larger bearings which will help reduce wear over time. Additionally, upgrading can allow for better compatibility with additional aftermarket parts such as wheel spacers or larger tires which may not fit onto either of these differentials without modification or an upgrade in size/strength.

Disadvantages of Upgrading to a Stronger Differential

One disadvantage of upgrading from either of these differentials is increased weight due to heavier axle components such as thicker axle shafts or larger bearings which will put extra strain on the vehicles suspension system over time if not properly counterbalanced with stiffer springs or shocks. Additionally, upgrading may require additional modifications or custom fabrication in order to properly fit onto your vehicles frame if you choose an axle assembly that does not have pre-existing bolt patterns or mounting locations already available on your vehicles frame/axle housing assembly..

Applications for Each Differential The applications for each differential vary depending on their intended use but generally speaking they can both be used in automotive applications such as four wheel drive trucks or SUVs where increased durability and strength may be needed when driving off road or hauling heavy loads..

< h 3 > Automotive Applications for the Dana 80 The Dana 80 is well suited for larger four wheel drive trucks with high performance engines that require higher torque capacities as well as heavier duty suspensions that will support its additional weight compared with other differentials like the dana sixty..

< h 3 > Automotive Applications for theDana 60 The dana sixty makes an excellent choice for smaller four wheel drive vehicles like SUVs or sedans where lighter weight yet adequate strength are desired while still allowing adequate ground clearance when necessary..

< h 2 > Refitting Considerations with Either/or both Differentials When considering refitting either one of these differentials into another vehicle there are several things that need to be taken into consideration in order make sure everything fits correctly..

< h 3 > Refitting to an Alternate Vehicle Frame When refitting either one of these differentials into another vehicle you will need ensure proper fitment by ensuring all mounting points line up correctly between your old frame/axle housing assembly and your new one..

< h 3 > Selecting Replacement Axle Shafts and Accessories You will also need select appropriate axle shafts based on their size/strength requirements depending on what type of application you plan on using them in addition any accessories you may need such as wheel spacers etc… All this must be kept into consideration when refitting either one of these differentials into another vehicle frame/axle housing assembly..

FAQ & Answers

Q: What are the axle shafts available in Dana 80 differential?
A: The Dana 80 differential is equipped with 30 spline axle shafts that are 1.31-inches in diameter.

Q: What are the gear ratios available with the Dana 80?
A: The gear ratios available with the Dana 80 range from 3.73 to 5.13, depending on the model and year of the vehicle.

Q: What are the advantages of a Dana 80 differential over a Dana 60?
A: The major advantage of a Dana 80 is its heavy-duty construction, which makes it more durable and capable of providing higher torque capacity for off-road applications. Additionally, due to its simpler design, servicing and repairs on a Dana 80 differential are easier than those on a Dana 60.

Q: What are some of the pros and cons of using either a Dana 80 or a Dana 60 differential?
A: The major advantage of using a Dana 60 is its low maintenance requirements and simple design, making it easier to install and maintain than a Dana 80. However, this simplicity comes at a cost as the durability and torque capacity offered by a Dana 80 far surpasses that of a Dana 60.

Q: Are there any considerations when refitting either/or both differentials to alternate vehicles?
A: Yes, when refitting either/or both differentials to an alternate vehicle frame, it is important to consider factors such as wheelbase, track widths or suspension lift kits that may require additional accessories or modifications for proper fitment. Additionally, when replacing axle shafts it is important to match them with compatible wheel hub assemblies for proper fitment and operation.

The Dana 80 is a stronger differential than the Dana 60, making it a better choice for vehicles that require more power and torque. The Dana 80 also offers improved off-road performance and better fuel economy, making it a great choice for those that are looking for an upgrade from the Dana 60. Ultimately, whether you choose the Dana 80 or the Dana 60 will depend on your specific needs and requirements.