How to Change the Transfer Case Fluid in Your Jeep TJ

To change the fluid in a Jeep TJ’s transfer case, drain the old fluid and refill with new fluid.

Jeep Tj Transfer Case Fluid Change

Changing the transfer case fluid in a Jeep TJ is an important maintenance step that should not be overlooked. This procedure will ensure your Jeep TJ transfer case operates reliably and efficiently for a long time. Transfer case fluid should be changed no less frequently than every 80,000 miles (48,280 km). Here are the steps involved in performing a Jeep TJ transfer case fluid change:

1. Raise and safely support the vehicle with jack stands. Make sure the application is level to ensure all old fluid can be drained.

2. Remove the drain plug located on the drivers side rear of the transfer case underbody shield. Unscrew and remove it completely with a wrench. Drain out all of the old fluid completely into an oil drain pan or bucket and discard it properly

3. Once drained, replace the drain plug with new crush washers and tighten it to 49 ft*lbs (67 N*m) torque.

4. Put two quarts of new Chrysler MS-9602 transfer case fluid into a plastic container and mix until uniform color is achieved, adding more as needed to get desired mixture consistency (adding too much will cause damage–consult your local Jeep dealer for advice). Make sure to wear gloves when handling fluids for safety reasons

5. Using a turkey baster, fill your transfer case with approximately 2 pints of your newly mixed solution from the plastic container slowly until full without overfilling

6. Replace skid plate, start engine and shift through each gear range; repeat step 5 if necessary for proper filling
7. After shifting through each gear range, shut off engine and recheck level; add more fluid as needed to ensure full level without overfilling again
8 Lower vehicle from jack stands, but if there is any remaining fluid still coming out of unit raise back up again momentarily while draining stops fully; lower vehicle again once final drain has ceased

Finally, after following all these steps you’ll have successfully changed the transfer case fluid in your Jeep TJ! Be sure to consult an expert mechanic if you feel uncomfortable doing this procedure yourselfsafety should come first when doing automotive repairs like this one!

Parts Required for Jeep Tj Transfer Case Fluid Change

When changing the fluid in your Jeep TJ transfer case, it is important to have the right tools and fluids on hand. The most common tools required are a funnel, a drain pan, transmission fluid and a torque wrench. If you do not have these items on hand, they can be found at your local auto parts store. Additionally, you may need to purchase special additives or conditioners for the fluid depending on your vehicles age and type of fluid.

Steps to Change Transfer Case Fluid in Jeep Tj

The first step when changing transfer case fluid in a Jeep TJ is to drain the old fluid from the transfer case. This involves removing the drain plug from the transfer case with a wrench and allowing the old fluid to flow out into an empty drain pan. Once all of the old fluid has been drained, replace the plug and tighten it securely with your torque wrench.

The next step is to fill up the transfer case with new fluid. Using a funnel, carefully pour in enough new transmission fluid until it reaches just below the filler plug opening. Make sure not to overfill as this can cause problems down the line. Once all of the new fluid has been poured in, securely tighten up the filler plug with your torque wrench again.

Checking The Correct Fluid Levels in Jeep Tj Transfer Case

After filling up with new fluid, it is important to check that you have achieved correct levels of transfer case oil before continuing use of your vehicle. To do this, remove the filler plug again and measure how high or low your oil level is using a dipstick or ruler if available (you may need to purchase one). If necessary, top up levels until they reach just below where they should be at according to manufacturer’s specifications. Reapply filler plug securely afterwards once levels are correct.

How To Lubricate The Transfer Case Components In Jeep Tj

In order to ensure that all of your transfer case components remain well lubricated during operation (and prevent any potential damage), it is important that you regularly lubricate them with appropriate grease or oil when necessary. This includes lubricating gears and bearings as well as axle splines which can easily get worn out over time if not taken care of properly. Make sure you use an appropriate type of oil/grease that is compatible with your particular model’s specifications for best results and long lasting performance without any issues arising down the line

Issues That Could Arise With An Unevenly Changed Transfer Case Fluid In Jeep Tj

If an uneven change of transfer case fluids occurs during maintenance procedures or repairs for example when too much or too little oil is used then there are several potential issues that could arise as a result such as rear output shaft noises (clicking/grinding) or even clutch chatter noise due to improper lubrication levels on certain components inside your vehicles drivetrain system. It is therefore important that you always double check levels after any changes in order to avoid these problems occurring later on down the road!

Advantages of a Clean and Properly Filled Transfer Case Fluid in Jeep TJ

Having a clean and properly filled transfer case fluid in your Jeep TJ is important for its performance and life. A clean transfer case fluid helps the components of the transfer case to perform better by providing adequate lubrication and cooling. It also prevents the components from wearing out quickly due to lack of lubrication and helps to increase the life of the transfer case.

Maintenance Tips for Best Performance of Jeep TJ Transfer Case

Maintaining your Jeep TJ transfer case is essential for its best performance. Regular checking of fluid levels should be done to ensure that there is enough fluid in the system. It is also important to avoid sticking of clutch discs, which can be caused by poor maintenance or lack of lubrication. Regular inspections should be done to ensure that all components are functioning properly and that there are no signs of wear or damage.

Precautions to Follow While Changing Jeep TJ Transfer Case Fluid

Safety is paramount when changing your Jeep TJ transfer case fluid. Wear appropriate protective gear such as gloves, safety glasses, long sleeves, and long pants when handling any fluids or chemicals related to this job. Also make sure to use good quality fluid that meets the recommended specifications for your vehicle model specified by the manufacturers manual.

Procedure To Dispose Used Oil From Jeep TJ Transfer Case Fluid Change

Disposing used oil from your Jeep TJ transfer case fluid change should be done according to local regulations. Make sure all used oil is disposed in an approved container and taken to a waste collection site for proper disposal. In addition, all filters, metallic debris, and other materials should also be disposed properly according to local regulations in order to prevent any environmental contamination from occurring.

FAQ & Answers

Q: What Parts Are Required for Jeep TJ Transfer Case Fluid Change?
A: You will need the following parts for a Jeep TJ transfer case fluid change tools, fluid and a filter (if required).

Q: What are the Steps to Change Transfer Case Fluid in Jeep TJ?
A: The steps to change transfer case fluid in a Jeep TJ include draining the old fluid, cleaning the case and components, filling with new fluid and lubricating the gears and bearings.

Q: How do I Check the Correct Fluid Levels in my Jeep TJ Transfer Case?
A: You can check the correct fluid levels in your Jeep TJ transfer case by measuring the level with the filler plug removed and topping up if necessary.

Q: What are Some Issues That Could Arise with an Unevenly Changed Transfer Case Fluid in Jeep TJ?
A: Some issues that could arise with an unevenly changed transfer case fluid in a Jeep TJ include rear output shaft noises and clutch chatter noise.

Q: What Maintenance Tips Should I Follow for Best Performance of my Jeep TJ Transfer Case?
A: To ensure best performance of your Jeep TJ transfer case, you should regularly check its fluid levels, lubricate its components and avoid sticking of clutch discs due to poor maintenance.

In conclusion, changing the fluid in your Jeep TJ transfer case is an important part of routine maintenance that should be done regularly to ensure proper functioning of your vehicle. Transfer case fluid should be changed approximately every 30,000 miles and should be done with the correct type of fluid for your model. It is also important to use a quality product when changing the fluid to prevent any problems down the road.