How to Install a Dana 60 Passenger Side Drop for Maximum Off-Road Performance

The Dana 60 Passenger Side Drop is a heavy-duty axle commonly used for off-road vehicles.

Dana 60 Passenger Side Drop

The Dana 60 Passenger Side Drop is a unique axle assembly designed for maximum strength and reliability on the trail. This durable axle provides strength, articulation, and durability in extreme off-roading conditions. Inside the Dana 60 Passenger Side Drop, you’ll find upgraded pins, allowing for greater oil flow to critical parts and increased durability compared to standard passenger-side drop axles. It also offers exceptional ground clearance, allowing you to conquer rockier terrain with confidence. With its robust design and strength, this axle assembly is an ideal choice for all levels of off-roader.

Advantages of Dana 60 Passenger Side Drop

The Dana 60 Passenger Side Drop offers many advantages, most notably cost savings. This type of axle is much more affordable than other versions, making it a great option for those on a budget. It also provides good bushability, which means that it can be modified and customized according to the vehicles needs.

Disadvantages of Dana 60 Passenger Side Drop

Unfortunately, there are some drawbacks to using a Dana 60 Passenger Side Drop. One of the main disadvantages is its weight; this type of axle is much heavier than other options which can affect the performance and handling of the vehicle. Another issue is its extended turning radius, which can make maneuvering difficult in tight spaces.

Ideal Applications for Dana 60 Passenger Side Drop

Given its relatively low cost and good bushability, the Dana 60 Passenger Side Drop is an ideal choice for many different applications. It is particularly well-suited for off-road performance vehicles such as Jeeps and trucks as well as SUVs due to its strength and reliability.

Accessories for Dana 60 Passenger Side Drop

In order to get the most out of your Dana 60 Passenger Side Drop, its important to invest in quality aftermarket accessories such as axles and bearings or fittings and piping kits. These items help ensure that your axle performs at its best while also providing extra protection from wear and tear over time.

Performance Ratings for Dana60 Passenger Side Drop

Its important to review performance ratings when considering a Dana 60 Passenger Side Drop axle. Specific ratings include strength rating, pinion angle adjustment, wheelbase length adjustment, articulation angle adjustment, caster angle adjustment, hub flange diameter tolerance and more all of which are essential factors in determining how well the axle will perform in various conditions.

Assembly Procedure for Dana 60 Passenger Side Drop

The assembly procedure for a Dana 60 Passenger Side Drop is quite simple and straightforward, but it does require a few tools. The first step is to gain access to the differential by removing the rear cover. This can be done using an impact wrench, socket, and ratchet. Once the cover is off, the axle shafts and bearings can be removed by loosening the retainers and nuts on each side of the axle.

Once this is complete, the axle housing can be carefully lifted out of position to give you access to the differential. The next step is to install all of the new parts such as pinion shims, pinion bearings, pinion seal, and ring gear bolts. All of these should be tightened to specifications using a torque wrench so that they are secure and will not come loose during operation.

Once all of these components are in place, it’s time to move onto setting up the pinion depth. This is done by measuring the distance between the front bearing cone and flange on the backside of the differential. If this measurement is off then shims need to be added or removed until it is correct.

The last step in assembling a Dana 60 Passenger Side Drop is to reassemble everything and check for proper alignment between all components. Once this has been done then you can reinstall your rear cover and enjoy your new setup!

Common Issues with Dana 60 Passenger Side Drop

One of the most common issues with a Dana 60 Passenger Side Drop setup is improper alignment between various components which can cause vibration or noise when driving. This can usually be fixed by adjusting shim thicknesses or checking wheel bearing preload on both sides of the axle housing. Another issue that sometimes arises with this setup is chassis twist which causes binding when turning corners due to unequal length axle shafts being used in conjunction with an aftermarket differential cover or flange adapter kit.

Checks and Testing to Perform on Dana 60 Passenger Side Drop

When performing checks and tests on a Dana 60 Passenger Side Drop setup it’s important to inspect different parts for wear or damage as well as check for proper torque values on all fasteners used during assembly. Additionally, it’s important to perform regular functuality tests such as checking wheel bearing preload or testing driveshaft angles between components prior to installation in order to make sure that everything functions correctly upon completion of assembly.

Maintenance and Care for Dana 60 Passenger Side Drop

To ensure that your Dana 60 Passenger Side Drop setup continues operating properly it’s important follow regular maintenance guidelines such as greasing requirements specified in your owner’s manual as well as replacing fluid regularly according to manufacturer recommendations. It’s also important that you routinely check bolts for tightness especially after any offroad excursions where shock loads may have loosened them up over time due to vibration or impacts encountered while driving over rough terrain

FAQ & Answers

Q: What are the advantages of Dana 60 Passenger Side Drop?
A: The advantages of Dana 60 Passenger Side Drop include cost advantages, bushability, and improved turning radius.

Q: What are the ideal applications for Dana 60 Passenger Side Drop?
A: The ideal applications for Dana 60 Passenger Side Drop include off road performance vehicles and trucks or SUVs.

Q: What accessories are available for Dana 60 Passenger Side Drop?
A: Accessories available for Dana 60 Passenger Side Drop include axles and bearings, fittings and piping kits.

Q: What checks and tests should I perform on my Dana 60 Passenger Side Drop?
A: When using a Dana 60 Passenger Side Drop, it is important to inspect different parts as well as perform a functionality test.

Q: What maintenance and care should I follow for my Dana 60 Passenger Side Drop?
A: To ensure optimal performance of your Dana 60 Passenger Side Drop, it is important to follow recommended greasing requirements as well as replace fluids as necessary.

In conclusion, the Dana 60 Passenger Side Drop is a great option for those seeking a reliable, heavy-duty axle for their off-roading needs. It offers superior strength and durability and is easier to install than other axle types. Its popularity among off-roaders is well deserved and it is sure to provide years of reliable service.