How to Disassemble a Secondary Clutch on a John Deere Gator

To disassemble the secondary clutch on a John Deere Gator, start by removing the belt cover, unscrewing the bolts, and then carefully separate the cover and pulley.

John Deere Gator Secondary Clutch Disassembly

Disassembling a John Deere Gator secondary clutch is generally a fairly straightforward process, though it does require some basic mechanical skill. In this guide, we will walk you through the steps involved in safely and effectively disassembling the secondary clutch from your John Deere Gator for repair or maintenance. By following this guide with attention to detail, you can confidently complete the necessary repairs or inspection on your Gators Secondary Clutch quickly and safely.

John Deere Gator Secondary Clutch Disassembly

The John Deere Gator Secondary Clutch is a integral part of the John Deere Gator’s drive system. This clutch helps to adjust the power output from the engine to the wheels. In order to keep the Gator running in optimal condition, it is important to disassemble and inspect this clutch on a regular basis.

Tools Required

In order to complete this task, you will need a few basic tools: a socket and a wrench.

Parts Needed

You will also need two parts for this job: a clutch lever and a spring bracket.

Preparation

Before you begin, it is important to locate the secondary clutch and loosen the drive shaft bolts.

Removing the Outer Housing

To remove the outer housing, you must first unfasten all of the fasteners from the cover plate. After that has been done, you can then separate it from the main body assembly.

Accessing The Clutch Lever

Once you have removed the outer housing, you can access the clutch lever by detaching the drive belt and unhooking the spring bracket. After these steps are completed, you will have full access to your secondary clutch for inspection and repair.

Disassembling Secondary Clutch

The first step in disassembling a John Deere Gator secondary clutch is to remove the roller bearing and brake plate assemblies. To do this, use an appropriate tool to unscrew the bolts from the assembly and carefully lift out the main body assembly. It is important to take care when handling these components as they may be damaged if not handled properly.

Once the roller bearing and brake plate assemblies have been removed, the next step is to remove the secondary drive gear. To do this, use an appropriate tool to unscrew the bolts from the gear and then carefully remove both bearings along with the floating washer that sits between them. It is important to verify that the floating washer is positioned properly before proceeding with reassembly of the clutch lever.

Once all of these components have been removed, it is time to place in new assembly parts. The first step is to place new bearings, gear, and washer in their respective positions on the main body assembly. Make sure all of these parts are secure before fastening down the secondary drive gear with appropriate bolts.

The last step in reassembling a John Deere Gator secondary clutch lever is to put back on the spring bracket and align it with the main body assembly. This should be done carefully as improper alignment can lead to issues down the line when operating your Gator vehicle. Once everything has been correctly assembled, you can now enjoy operating your Gator vehicle with confidence knowing that your clutch lever system has been correctly installed and functioning properly.

FAQ & Answers

Q: What tools are needed to disassemble a John Deere Gator Secondary Clutch?
A: To disassemble a John Deere Gator Secondary Clutch, you will need a socket and wrench.

Q: What parts do I need to replace the secondary clutch?
A: In order to replace the secondary clutch, you will need a clutch lever and spring bracket.

Q: How do I access the clutch lever?
A: To access the clutch lever, first detach the drive belt and then unhook the spring bracket.

Q: How do I remove the secondary drive gear?
A: To remove the secondary drive gear, first remove the roller bearing and brake plate assemblies and then carefully lift out the main body assembly.

Q: How do I place new assembly parts?
A: To place new assembly parts, position new bearings, gear, and washer and then fasten the new secondary drive gear. After that, align the lever on main body assembly.

The disassembly of a John Deere Gator secondary clutch is a relatively straightforward process that can be completed with the proper tools and knowledge. It is important to be familiar with the specific model and year of the Gator in order to ensure that all components are removed properly. With patience and attention to detail, the disassembly process should go smoothly and result in a fully functioning secondary clutch.